Wednesday, October 31, 2012

How to Make a New Mirror with Old Door Trim

Primp in front of an attractive, full-length mirror you've made yourself using salvaged door casings.

The entrance halls of Victorian-era houses were often decorated with large pier mirrors in front of which homeowners could primp on their way out for the day. My mom—a serial renovator—had a beautiful gilded version that she carted from one old-house project to the next, always propping it proudly against a foyer wall. For my DIY pier mirror, I used the entablature of an old door casing for the top and preprimed pilasters from a lumberyard for the sides and bottom. White paint unifies the old wood with the new. Here’s the step-by-step:

Step 1: test the Fit
Lay a pre-cut mirror on a plywood backer board, and test-fit the frame around it. Use plinth blocks for the bottom joints and a 2x4 at the top on which to steady the entablature.

Step 2: Build the frame
Next, set the mirror and backer board aside, and join the pilasters to the plinths by driving in 1 ½-inch self-tapping washer head screws on the diagonal along the backs of the wood members. (Use a pocket hole jig—sold at woodworker supply shops—to bore the holes.) Attach the 2x4 top directly to the pilaster’s ends in the same manner.

Step 3: Attach the plywood back
Apply construction adhesive to the back of the frame and attach the plywood backer board.

Step 4: Secure with screws and nails
Reinforce the glue's bond by driving in 1-inch finish screws at the four corners. Then, tap in a steel tack every five inches or so along the top, sides and bottom.

Step 5: Affix the entablature
Flip the frame faceup, and use the construction adhesive to affix the decorative entablature to the 2x4 top. Secure the entablature with clamps.

www.thisoldhouse.com

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